Keighley Fire Station

The overall aim of the GreenFire Station project was to design and construct a modern fire station facility that achieved net-zero energy consumption, ensured resilience and operational readiness during emergencies, and met LEED Platinum sustainability standards.

The project sought to integrate advanced mechanical and electrical systems that were not only energy-efficient and environmentally friendly but also capable of adapting to future technological advancements, all within the constraints of a limited urban site. This aim was underpinned by the goal of setting a new industry standard for sustainable, resilient, and future-proof fire station design.

Key Project Innovations:

Net-Zero Energy Design:

Unlike conventional fire stations, the GreenFire Station aimed for net-zero energy consumption. This was achieved through a hybrid energy system combining solar photovoltaic (PV) panels with a large-scale battery storage system and an AI-managed smart microgrid. This approach was novel in integrating renewable energy sources with advanced energy management technologies to ensure both sustainability and operational resilience.

Advanced HVAC System with Predictive Analytics:

Using a customised Variable Refrigerant Flow (VRF) system, optimised by predictive analytics through a Building Management System (BMS), was unconventional. This system provided rapid heating and cooling tailored to the station’s dynamic needs, reducing energy waste and enhancing the station’s readiness.

Resilient and Flexible Electrical Infrastructure:

The project implemented a modular power distribution system and a scalable conduit system allowing easy future upgrades and expansions. This future-proofing approach was innovative, ensuring that the station could adapt to emerging technologies without major disruptions.

Water Recycling and Management Systems:

Integrating greywater recycling, rainwater harvesting, and low-flow fixtures was an unconventional approach for a fire station, which typically has high water usage. This system not only reduced water consumption but also contributed to the facility’s sustainability goals.

Smart Microgrid Technology:

The development of a smart microgrid capable of disconnecting from the main grid during outages and managing energy distribution within the facility was a novel feature. This system, using AI-based load forecasting, prioritised critical operations and ensured the station could remain fully operational during extended power outages.

 

Major Challenges Addressed:

Urban Space Constraints:

The fire station was to be built on a limited urban site, which constrained the available space for large mechanical systems, energy generation, and storage solutions. Integrating advanced systems such as solar panels, battery storage, and a VRF HVAC system within a tight footprint required creative design and engineering approaches.

Achieving Net-Zero Energy:

Meeting the ambitious goal of net-zero energy consumption in a facility that operates 24/7 and has high energy demands was a significant challenge. JLM designed a complex energy system that could generate, store, and efficiently manage power without relying on the grid while situated in an urban environment with variable weather conditions.

Ensuring Resilience During Emergencies:

The station needed to remain fully operational during extreme weather events, natural disasters, or power outages, so developing a reliable backup power system that could sustain operations for up to 72 hours and ensure the station’s readiness in all circumstances was critical. Integrating this with the net-zero energy system added another layer of complexity.

Project Coordination and Integration:

Fire stations have unique heating and cooling needs, requiring rapid shifts in temperature control to maintain readiness and comfort across different areas. Traditional HVAC systems were insufficient for these demands, necessitating the development of a customised VRF system that could respond quickly and efficiently while minimising energy use.

Future-Proofing the Electrical Infrastructure:

The station had to be designed to accommodate future technological advancements and expansions without requiring significant redesigns. Creating a flexible and scalable electrical infrastructure required innovative engineering by JLM, including modular power distribution units and a conduit system that could be easily upgraded.

Water Usage and Sustainability:

Reducing the station’s water consumption to meet LEED Platinum standards while maintaining operational efficiency was a significant challenge, particularly in a facility with high water demands. JLM implemented a greywater recycling system, rainwater harvesting, and water-saving fixtures — following careful planning to integrate these systems with the station’s operational needs.

Coordination and Integration:

The complexity of integrating multiple advanced systems—mechanical, electrical, and water management—into a single, cohesive design required close coordination between various engineering disciplines. Ensuring that these systems worked together seamlessly without compromising the station’s functionality or sustainability goals was a major challenge.

These challenges required innovative thinking and collaborative problem-solving, ultimately leading to development a highly advanced and sustainable fire station that could serve as a model for future facilities.

In support of these services, JLM frequently carries out annual mechanical & electrical inspections and maintenance work to ensure sites are fully compliant with regulatory standards, including Amazon’s own stringent internal standards.

JLM specialises in providing innovative renewable energy solutions tailored to the unique needs of the commercial sector.